The Client
A nationwide cable manufacturer with extensive production halls and diverse environmental conditions requiring continuous monitoring and control.
The Challenge
- Ensure stable temperatures across production and warehouse zones.
- Reduce gas consumption while maintaining employee comfort.
- Enable central control and rapid response to temperature deviations.
- Provide intuitive operation for foremen and maintenance teams.
The Solution
- We extended the existing PROMOTIC SCADA SYSTEM with a heating automation layer:
- Automatic control of gas heaters – PROMOTIC collects data from distributed temperature and humidity sensors, maintaining stable conditions within set ranges.
- SM4 modules – handle logical control and communication with end devices.
- Work schedules – define when heating should operate (shifts, weekends, downtime) to avoid unnecessary energy use.
- E‑mail notifications – alert staff whenever temperature thresholds are exceeded, enabling quick corrective action.
- Clear HMI interface – simple settings, zone overviews, trends, and alarms in one place.
How It Works – System Architecture in Brief
- Environmental sensors transmit readings to the data acquisition layer.
- PROMOTIC SCADA SYSTEM aggregates data, calculates deviations, and controls heaters via SM4 modules.
- Built‑in schedules and priority rules ensure heating is activated only when necessary.
- Alarm mechanisms send e‑mails upon threshold violations.
Results
- Employee comfort – stable temperature thanks to automatic heater control.
- Real savings – heating runs only during planned windows and when truly needed (schedules + SM4).
- Safety and control – instant e‑mail alerts about temperature deviations.
- Eco‑friendly in practice – lower gas consumption equals reduced carbon footprint.
- Ease of use – intuitive settings and clear interface.
Why PROMOTIC SCADA SYSTEM
- A mature SCADA platform with flexible expansion capabilities.
- Integration with environmental sensors and end devices.
- Scheduling, alarms, and reporting available out of the box.
- Quick implementation of new features without production downtime.
What’s Next – Future Development
- Expansion with energy and gas consumption reports per hall/shift.
- Predictive regulation based on weather forecasts and production load.
- Integration with BMS/EMS and ERP systems for shift planning.
Conclusion
Expanding the existing PROMOTIC SCADA SYSTEM with heating control delivered measurable benefits: stable working conditions, cost savings, and higher control – without complex investments. It proves that a “step‑by‑step” development strategy works best when backed by proven technology and a trusted implementation partner.
